Last week, a famous biomass recycling company from Southeast Asia was seeking to efficiently convert agricultural residues like alfalfa bales and flax straw into consistent, high-density biomass fuel pellets. GEP ECOTECH offered a professionally engineered, custom-configured biomass pelletization line for this company. Our solution was designed to transform challenging, fibrous raw materials, some are in bales (max weight around 300kg/bale) and others are just in bulk, into a valuable φ6mm pelletized fuel, ideal for industrial energy applications.
Our Recommended Process & Core Equipment
To address the specific requirements for processing 300kg alfalfa bales and tough flax straw, we propose an integrated system centered on core equipment engineered for durability and high throughput:
Primary Size Reduction
For breaking dense round or square bales, our heavy-duty GDB Series Biomass Shredder is the optimal choice. Its low-speed, high-torque design and enlarged chamber ensure stable, high-capacity processing (up to 60t/h), producing output fragments around 50-300mm.
Fibrous Material Processing
The subsequent shredding of flax straw is handled by our robust Double-Shaft Shredder, specifically configured with anti-winding features to maintain consistent throughput and output size when handling long, tough fibers.
Fine Shredding
After metal removal, the material is finely shredded by the GXB Series Hammer Mill. Its high inertia rotor and extensive screen area ensure efficient reduction to a 10-50mm size range optimal for pelletization.
Pelletization
The process culminates in our Biomass Pellet Machine, which densifies the prepared feedstock into uniform φ6mm biomass pellets with high calorific value.
Key Advantages of the Complete GEP ECOTECH Biomass Pelletization Line
- Proven High-Capacity Design: The synergy between heavy-duty primary shredder and precision fine grinder ensures adaptive, high-volume processing of diverse and bulky biomass materials.
- Superior Fuel Quality: Integrated purification stages, including magnetic separation, remove contaminants to produce clean, high-combustion-efficiency pellet fuel.
- Optimized Pellet Density: Our pellet mills are engineered to produce compact, durable pellets with excellent energy density, facilitating storage, transport, and combustion performance.
- Reliable & Intelligent Operation: The line features centralized control for stable operation, real-time monitoring, and predictive maintenance, maximizing uptime and operational efficiency.
- Environmentally Compliant: A full-process dust control system, centered on a pulse bag filter, ensures a clean working environment and adherence to environmental standards.
GEP ECOTECH delivers more than individual machines. We provide complete, biomass pelletization solutions tailored to your raw material profile and production goals.
Contact GEP ECOTECH today to discuss your project and receive a detailed proposal for a customized biomass pelletization line that drives your renewable energy success.
