Manufacturers worldwide face the persistent challenge of managing Fiber Reinforced Plastic (FRP) waste. A recent inquiry from a Latin American client perfectly encapsulates this need: "We produce FRP parts and require an efficient system to shred our scrap into a consistent filler. The output must be easy to compact and handle." Their specifications—1TPH capacity, material up to 10mm thick, and a large feeding size of up to 1000mm—highlighted the demand for a robust and precise shredding and baling solution.
This challenge is not unique. In fact, it mirrors a successful project we completed in Shandong, China. There, a customer sought to standardize solid waste disposal, aiming for harmlessness and volume reduction. Their goal was to shred industrial waste primarily composed of fiberglass (FRP) for subsequent waste incineration. They required a high-capacity solution, targeting 5 tons per hour. After evaluating various options, they selected GEP ECOTECH's tailored combination of a Double-Shaft Shredder and a Single Shaft Fine Shredder, combined wtih a Hydraulic Baler. Following a period of operation, the customer reported high satisfaction not only with the machine's performance but also with the rapid response and efficiency of our after-sales service. This real-world validation underscores the reliability of our approach.
GEP ECOTECH's Systematic & Adaptable Shredding and Baling Line
Whether for a 1TPH or 5TPH requirement, our engineering principle remains consistent: deliver a streamlined, efficient process.
The system begins with a Belt Conveyor feeding bulky FRP waste into our heavy-duty Double-Shaft Shredder. This primary reduction stage is crucial for breaking down large, irregular parts (up to 1000mm) into smaller, manageable fragments. An integrated Magnetic Separator then automatically removes any embedded ferrous metals, protecting downstream equipment and purifying the material stream.
The pre-shredded material is then conveyed to our high-torque Single Shaft Shredder. Equipped with a customizable screen (such as 50mm for the Latin American case), this stage performs precision fine-shredding. It transforms the ragged fragments into a uniform, granular output, which is the key to efficient compaction.
This optimally sized material is finally ready for our high-performance Waste Baler Machine, which produces dense, stackable bales for easy handling, transportation, or—as in the Shandong case—prepared feed for incineration.
Core Advantages of Our Shredding and Baling Technology
Double-Shaft Shredder: The Unwavering Powerhouse
Engineered for primary size reduction, our dual-shaft shredder thrives on challenging materials. Its slow-speed, high-torque shearing action delivers tremendous tearing force, effortlessly processing rigid FRP components and thick laminates. Built for durability and to withstand severe shock loads, it guarantees stable throughput—from 1TPH to 5TPH and beyond—forming the reliable foundation of any recycling line.
Single Shaft Shredder: Precision Engineering for Perfect Output
This machine is where consistency is achieved. Designed for controlled, fine shredding, our single-shaft shredder ensures a predictable and homogeneous output size (e.g., around 50mm). This uniformity is critical, as it creates a free-flowing material that feeds evenly and compacts reliably in the subsequent baler, maximizing the efficiency and quality of the final bale.
Hydraulic Baler: Delivering High-Density, Manageable End Products
Our waste baler machine is the culmination of the process, designed to transform loose, shredded FRP into compact, high-density bales. By compressing the uniformly sized shreds, it dramatically reduces volume, simplifying storage, lowering transportation costs, and creating a neat, standardized product ready for end-use as line filler or for further processing like incineration. Its robust hydraulic system ensures consistent baling performance, completing the value chain from waste to managed resource.
Your Expert Partner in Global FRP Recycling
From Shandong, China, to Latin America, GEP ECOTECH has proven itself as a specialist in FRP disposal. We deliver more than just machines; we provide integrated, high-performance systems backed by responsive support. We transform complex scrap challenges into streamlined, valuable operations, helping you achieve standardization, harmlessness, and volume reduction goals.
Contact GEP ECOTECH today. Let's discuss how our proven shredding and baling solutions can be tailored to your specific capacity and material needs, turning your FRP waste into a managed resource and a driver for operational efficiency.
