Rotary Shear Shredder

AIShred rotary shear range includes various types differing in shaft length and installed power. The rotary shears are shredders with two rotors/shafts that can be supplied in two versions:rotary shears with two cutting shafts, equipped with 6 grippers for tearing materials;pre-shredder / ripper with two massive shafts designed to break the product.Any selected model of this equipment can operate in two modes: you can switch from the rotary shear option (product tearing) to the pre-shredder option (coarse breaking) by replacing the rotors. This is the principle of hybrid assembly, which allows the customer to process various wastes. The AIShred rotary shears are easy to maintain thanks to innovative technology: hydraulic lifting of the upper body using unique swivel walkways ensures reduced downtime for maintenance. These machines offer unsurpassed productivity and cost-effectiveness. They are ideal at the beginning of the waste recycling process, when the volume of materials needs to be significantly

Shear shredding is a treatment applied to solid waste, which is generally relatively friable. It does not require any particular preparation of the waste (apart from a certain homogeneity of size). Rotary shear shredders are composed of shafts fitted with discshaped knives with one or more teeth. They are used in particular for crushing elastic, fibrous, soft or sticky products: wood, plastics, fiberglass, paper, tyres, etc. After this shredding, the products are sent to a finer shredder(If needed). Dual shaft shredder is the most common rotary shear shredder, it can handle almost all kinds of solid wastes such municipal solid waste, industrial waste, agricultural and forestry waste, waste tires, electronic waste, metal and so on. AIShred offers rotary shear shredders from small to large applications, and can be customized according to your needs, you are welcome to inquire at any time. AIShred produces technological complexes for the processing and recycling of solid waste. We produce high-quality and

Four-shaft shredders are designed to process challenging materials into uniform sizes in a single pass. Compared to dual-shaft shredders, they feature two additional auxiliary shafts for extra shearing force, and the classifier screen that allows to define the output size.Maintaining four-shaft shredders poses a significant challenge, particularly when it involves replacing or repairing the bottom blades. This intricate process demands highly skilled technicians with specialized tools and can extend over many hours.GEP ECOTECH four-shaft shredders are suitable for most size reduction and heavy-duty applications. We recommend using them for handling complex materials and when there are strict output size requirements for single-stage shredding.GEP ECOTECH four-shaft shredders are renowned for their robust construction and powerful drive shafts. We utilize top-tier materials to enhance blade longevity and equip them with robust electrical or hydraulic drives, along with an intelligent control system. This

Single-shaft shredders are engineered for fine shredding to meet the materials size and consistency requirements of subsequent processes such as sorting, composting, anaerobic digestion, incineration, or pelletization. During operation, the rotors typically rotate at speeds ranging from 80 to 120 RPM, driving the cutting blades to finely shred the material. Single-shaft shredders are typically equipped with a classifier screen that allows to define the output size.Single-shaft shredders have low tolerance for hard materials. When processing mixed materials, it is recommended to incorporate equipment such as trommel screens, magnetic separators, and eddy current separators into the production line to reduce the risk of hard foreign objects damaging the cutting blades.GEP ECOTECH single-shaft shredders comprise two series with over 20 different models, designed to meet disposal requirements for various scales and materials. They have a production capacity ranging from a minimum of 0.5 tons per hour to a

Double-shaft shredders are designed to process flexible and ductile materials, breaking them down for purposes such as destruction, volume reduction, or recycling. Operating at low speeds, these shredders provide exceptional cutting force to handle challenging materials while maintaining very low levels of noise and dust.The most significant challenges faced by double-shaft shredders are the complex working conditions and ever-changing materials. They operate in harsh environments where material streams are constantly shifting and sometimes unpredictable. Insufficient torque can lead to the equipment's inability to complete tasks, sometimes resulting in continuous reversing, wasting energy. Conversely, excessive torque without proper machine performance matching can lead to significant accidents, including catastrophic failures like shaft breakage.With outstanding design concepts, robust raw material selection, exquisite manufacturing craftsmanship, and continuous optimization of control software, GEP