Biomass Fuel Processing

As nations accelerate their transition to carbon neutrality, power plants are increasingly adopting biomass co-firing in Circulating Fluidized Bed (CFB) boilers to reduce coal dependency and decarbonize energy production. This shift not only aligns with global climate goals but also unlocks the potential of agricultural, forestry, and municipal waste as renewable fuel sources. However, the heterogeneous nature of biomass—varying in moisture, size, and calorific value—demands robust retrofitting of boiler systems and specialized preprocessing technologies. GEP ECOTECH, a pioneer in biomass and solid waste processing, delivers cutting-edge fuel preparation systems that ensure efficient, stable, and clean combustion in CFB boilers.Biomass Co-firing in Coal-fired Power PlantWhy Co-Fire Biomass in CFB Boilers?CFB boilers are uniquely suited for biomass co-firing due to their fuel flexibility and high combustion efficiency. By blending biomass with coal or other solid wastes, power plants can:Reduce GHG Emissions

We specialize in the design and manufacturing of efficient, environmentally friendly Solid Recovered Fuel (SRF) and Refuse-Derived Fuel (RDF) processing equipment. Our state-of-the-art production lines transform various waste materials into high-quality alternative fuels, effectively addressing waste management challenges while delivering sustainable energy solutions for businesses.

Biomass coupling is an innovative energy utilization method that combines biomass energy with traditional fossil fuels to generate electricity, thereby enhancing energy efficiency. Its unique technological advantages and environmental benefits have become a significant driver for the sustainable development of the energy sector. In biomass coupling, raw materials undergo pre-treatment processes such as crushing and drying before being mixed with coal powder in a specific ratio and fed into the boiler for combustion. The primary processing workflow is as follows:1. Shredding: The raw biomass materials are conveyed to a biomass shredder, which can quickly break down and disperse both bundled and loose biomass into smaller pieces.2. Magnetic Separation: The shredded materials then pass through a magnetic separation system to remove non-ferrous metals, ensuring purity and safety.3. Screening: After primary shredding and magnetic separation, the materials enter a screening system. This step removes heavy

The biomass blending process is a technology that combusts biomass fuels in a mixture with traditional fossil fuels (e.g., coal, oil, etc.). This practice reduces dependence on fossil fuels and lowers greenhouse gas emissions, while also utilizing waste resources and contributing to environmental protection and sustainable development. gas emissions, while also utilizing waste resources, contributing to environmental protection and sustainable development. Pretreatment of biomass prior to blending is a critical step to ensure that biomass materials can be efficiently and stably blended with fossil fuels for combustion. The pre-treatment process usually includes crushing, drying, sieving, mixing, etc., with the aim of adjusting the biomass feedstock to a condition suitable for blending. The biomass blending pre-treatment system uses a variety of equipment to prepare the biomass fuel so that it is suitable for combustion with traditional fossil fuels (e.g., coal) or for individual high-efficiency energy

As a trusted manufacturer of shredding equipment, GEP ECOTECH has recently delivered a palm frond shredder to a power station in Thailand. Known for our high-quality machines, we have once again earned the trust and support of our customers.Introduction of the Thailand Palm Frond ShredderShredder Model：GDB115Raw Material: Palm fronds, palm trunks, branches, bagasseCapacity: 8–10 tons per hourRequired Output Size: Around 100 mmApplication: Processed as biomass fuel for boiler use at the power station Key Features of the GDB Palm Frond Shredder1. Dual-Shaft Design:Specifically engineered for handling fibrous and tough materials like palm fronds.Ensures smooth shredding without frequent blockages.2. High Capacity and Efficiency: Capable of processing up to 60 tons per hour, meeting the demands of large-scale operations.3. Customizable Output Size:Delivers uniform particle sizes (50~200 mm) for optimized boiler performance.4. Durable Blades:Made of high-strength alloy steel to handle abrasive biomass materials.5

Indonesia, like many other countries, has an abundance of coal resources, with numerous coal-fired power plants across the nation. However, the environmental impact of unsustainable coal mining, such as air pollution and greenhouse gas emissions, has become a major concern. In response, the Indonesian government has set ambitious goals to reduce coal dependence and explore cleaner energy alternatives, including the retrofit of coal power plants for biomass cofiring, to help achieve its carbon neutrality targets.Many power companies in Indonesia have already taken proactive steps, developing retrofit plans and actively implementing biomass cofiring projects. For example, Indonesia Power replaced coal with biomass cofiring in 2023, reducing carbon dioxide emissions by 555,000 tons. Other power plants in Indonesia are also pushing forward with their biomass cofiring projects, and we have received numerous inquiries related to this transformation.GEP ECOTECH is dedicated to helping coal power plants achieve

In the global energy landscape, coal remains a dominant player, accounting for a significant portion of electricity generation. Despite its widespread use, coal-fired power plants face mounting criticism for their contribution to greenhouse gas emissions and climate change. As nations strive to meet carbon neutrality goals and adhere to international agreements, the urgency to transition away from traditional coal-fired energy has never been more critical.However, moving entirely away from coal-based power generation presents significant challenges due to its complexity and the time required for complete replacement. As a practical and immediate alternative, cofiring biomass with coal has emerged as an effective transitional solution. By blending biomass—a renewable and carbon-neutral fuel—with coal, power plants can significantly reduce greenhouse gas emissions without requiring extensive modifications to existing infrastructure.Biomass Cofiring MethodsCofiring sustainable biomass with coal can be achieved

With the continuous development of agricultural production, the recycling of rural biomass straw has attracted more and more attention. As an agricultural waste, biomass straw, if not handled properly, will not only waste resources, but also cause pollution to the environment. Therefore, how to effectively utilize biomass straw and realize resource recycling has become an important issue in the current rural development.First, we need to understand the characteristics and value of biomass straw. Biomass straw is rich in organic matter and cellulose, and is a renewable biomass resource. By shredding biomass straw, it can be transformed into granular or powdered material, which is widely used in the fields of power generation, heat supply and preparation of biogas. Therefore, the biomass straw crushing and processing system has an irreplaceable role in rural recycling.Secondly, the application of biomass straw shredding and processing system can bring many benefits. On the one hand, it can reduce the waste of

AIShred wood waste recycling plant allows you to process all types of wood waste (boxes, pallets, wooden containers, trimmings, chipboard, fiberboard, etc.) and at the output get ready-made commercial chips that can be used for the production of woodblock blocks, RDF fuel, wood-based panels and other products. Description of the technological process: 1. Wood waste is loaded using a front loader or manually onto a feed conveyor with a receiving hopper / feeder. Special hooks are built into the conveyor belt of the conveyor, which allows you to evenly distribute the waste for uniform processing. The conveyor also has a built-in feed rate control. 2. From the feed conveyor, the waste enters the receiving hopper of the shredder(crusher), where the waste is captured by special knives and then crushed with metal separation. A special cutting grate is installed at the bottom of the shredder, which additionally grinds wood waste. The line includes: a feeding conveyor with special hooks and a receiving hopper, a

Crop straws, like other agricultural and forestry wastes, are widely used biomass energy. Using them as fuel for biomass power plants is one of the popular options. There are many advantages to using crop straws to generate electricity. They usually have a high calorific value, can enter the boiler without complicated treatment, and do not consume carbon emission quotas. To use crop residues and other biomass materials to generate electricity or heat, they just need to be processed to a size suitable for combustion. It's simple, yet challenging. The main reason is that the boiler cannot be turned off, and the fuel must be continuously and stably supplied Using the AIShred biomass pretreatment system, ou can draw on our many years of experience in this field. The system is composed of biomass shredder, chain plate conveyor, belt conveyor, magnetic separator, intelligent monitoring system, and dust collector. It can process biomass raw materials to suitable uniform sizes according to recycling needs. The

Original wooden railroad ties are being replaced by concrete for longer life and less maintenance. Are there any other uses for the replaced wooden sleepers that have reached the end of their life? Of Course Yes! Using AIShred shredder machines, these sleepers can be turned into compost raw materials, garden mulch, boiler fuel, etc. AIShred Wooden Products Shredding SolutionRegardless of whether the raw material is railway sleepers, wooden pallets, logs or other waste wood, whether there are foreign objects (nails, wires, etc.), AIShred has corresponding solutions and equipment to meet any output size requirements. Our GC, GD and GS series of heavy-duty shredders have a throughput of up to 60 tons per hour. AIShred designs and manufactures twin-shaft shredders, single-shaft shredders, quad-shaft shredders and other crushing and sorting equipment. Not just waste sleepers, our equipment can also help you recycle other wooden waste such as pallets, building formwork, etc. The number of application cases of our

AIShred biomass fuel shredder is simply a kind of mechanical equipment used for coarse shredding, which is often used in tire disposal projects. Compared with other shredding, it has low knife shaft speed, low noise and low energy consumption. Biomass includes all plants and microorganisms, as well as animals that feed on plants and microorganisms and the waste they produce. Representative biomass, such as crops, crop waste, wood, wood waste and animal manure. Narrow concept: Biomass mainly refers to lignocellulose such as straw and trees, offcuts from the agricultural processing industry, agricultural and forestry waste, livestock manure and waste from livestock production. Agriculture and forestry production in addition to grain and fruit. Characteristics:Good reproducibility, low pollution, and wide distribution. The twin shaft shredder for cleaning biomass uses the shearing principle to shred materials. The equipment has the advantages of stable performance, large processing capacity, high efficiency and

Sucrose is an important food, condiment and chemical raw material in the world today. As one of the important sources of sucrose, sugar cane is an important economic crop and widely planted in Brazil, India, southern China, Thailand, Pakistan, Mexico, Colombia, Australia, Guatemala, United States, Indonesia, Philippines, Argentina, Cuba, Vietnam, Egypt, South Africa, Myanmar, Peru, Ecuador and other places. In the process of sugarcane planting and extraction, various sugarcane leaves, bagasse and other residues are produced, which is also an important resource and can be used for papermaking raw materials or biofuels. This article focuses on the conversion of bagasse into biofuel. There are two ways to convert sugarcane bagasse and sugarcane leaves into biofuel, one is to convert it into combustible gas by high temperature gasification or anaerobic fermentation, the other way is to use a shear shredder to process it into suitable size that called as solid fuel, which can be burned directly in boiler.

Tequila,a distilled beverage made from the blue agave plant, produced mainly in the area around the city of Tequila, 65 km (40 miles) northwest of Guadalajara, and in the highlands of Los Altos de Jalisco, in the state of Jalisco in west-central Mexico.It takes 8-10 years for a mature agave plant to grow, its rootstock is so large that it weighs several hundred kilograms and is known as a "natural brewer".Then, the use of the rootstock goes far beyond that. The agave is squeezed to squeeze out as much of the juice as possible before it is used for brewing, a process that removes roughly 50% of the water from it, while the rest of the material can be shredded, dried and made into biomass pellets to be burned in boilers. AIShred, as a specialist in biomass disposal, has a wide range of shredders to provide material disposal services.We can supply low speed, high torque double-shaft shredders for cutting and shredding materials. The customised cutters are made of NiCrMo imported from Europe for long life and

Recently, there are many customers inquiry about biomass shredder from Europe market, let us talk about and introduce the biomass shredding technology today! The common end uses of biomass shredding can be divided into three categories: 1 Incineration, 2 Papermaking, 3 Fermentation; The use of the terminal determines the discharge size of biomass shredding Papermaking and fermentation require that the discharge size is usually about 30mm-50mm, so it generally needs to be crushed to a smaller particle size to meet the subsequent processing requirements. However, as biomass uses more cogeneration, the discharge size of materials does not need to be too strict. In terms of biomass crushing cogeneration, AIShred has quite rich experience. According to its case in Northeast China, materials up to 200mm after crushing can be directly used as alternative fuels in incinerators. Then the first consideration for biomass crushing is whether the material belongs to bundles or bulk materials, and the second is the

In the field of biomass straw disposal, the shredding output of biomass is huge and some companies need uninterrupted operation of the equipment because of the demand for shredding output. Then this also strictly requires the hard core quality of the shredding equipment. At present, the biomass straw shredding industry, facing some more complex problems, such as: low production, high energy consumption, noise, frequent maintenance, failure rate and so on. Once these problems occur, the operation of the shredding line is bound to be affected. In response to these challenges, AIShred has designed the GDB biomass straw shredding plant to meet the industry's needs. The plant can meet the size of the shredded material, and the shredded material can also be directly burned for power generation. The material of biomass straw is usually divided into loose, square or round bales. The feeding method is not only by means of a grab feed bucket, but also by means of a metal chain conveyor. This conveyor has a large load

In biomass power plants or thermal plants, which need to consume a large amount of fuel continuously, they buy large amounts of agricultural wastes from farms, such as corn, wheat, rice straw, sugarcane bagasse, palm husks, etc., which are used as fuels that can be burned in boilers. The fuel processing system is the necessary equipment to turn these biomass into qualified fuel, the shredder is the core equipment of the fuel supply system. In the biomass fuel supply system manufactured by AIShred, we recommend the use of a dual-shaft shearing shredder, which can shred the waste to a minimum of 5cm, maximum production capacity upto 60 tons per hour, high water content materials can be handed,which meets the requirements of most biomass power plants. AIShred can help you design a biomass power plant fuel processing system according to your boiler type, site layout and other technical requirements to ensure safe, stable and up-to-standard operation.

Every year, hundreds of billions of tons of organic biomass are formed on Earth - the waste products of living organisms. Biomass produces 10 times more energy than all the inhabitants of the Earth need today. Biomass ranks 5th in the list of renewable energy sources - after solar, wind, water and geothermal energy. Biomass sources are:fallen leaves and peat;wood and wood waste;human waste;industrial activity waste;special plants and cropsBiomass Processing MethodsThe conversion of biomass into fuel or thermal energy is carried out in five main ways:Incineration is the easiest and most popular way to obtain cheap energy from dry organic waste. During the incineration of waste, steam is generated in the boiler, the steam rotates the turbine, and that, in turn, moves the rotor of the generator that produces electricity. This method has a minus - the boiler becomes clogged with ash and soot, and production costs increase. Therefore, not all types of organic waste are used in direct combustion.Gasification is

Now, it is found that plant-based raw materials, like other biomass materials, have a wide range of uses, and discarding them will waste resources. Plant raw material has many applications, for example, a large amount of Plant Raw Material can be used as fuel for biomass power plants, fermented to make biogas or made into feed pellets. Before utilizing plant raw materials, you need a preprocessing equipment to reduce them to the proper size. AIShred specialises in manufacturing this machine for size reduction, our GDB series twin shaft shredders are used in several plant raw material projects. GDB series twin shaft shredders can reduce the biomass material to 50mm minimum. For applications with finer requirements, GSD series single shaft shredders are also available. In 2019, AIShred helped NNBP invest in biomass power plants in the Philippines to provide 8 GDB series twin-shaft shredders, which are used to shred sugarcane and other agricultural and forestry wastes to the size of fuel. The same case occurred

Particle Board, MDF(Medium Density Fiberboard) and Plywood are widely used in the retail sector, such as in shop fittings and furniture.Their widespread use as an alternative to solid wood reduces the deforestation. Although they have many differences, but the main ingredient of them are wood fiber. A large amount of particle board, MDF and plywood wastes are generated every year in the world, and the treatment of these wastes can turn them into materials for making recycled boards, or for energy utilization.AIShred Industrial Wood Shredder MachineParticle Board, MDF and Plywood are hard to process, a large number of disposals have high demands on stability and require a reliable device for the tough tasks. AIShred offers a wide range of industrial shredders for particle borad, MDF, plywood and other materials accroding the finally applications. For example, double shaft shredder for coarse shredding, single shaft shredder for fine shredding. AIShred also have mobile shredding plant that can work at jobsite

Biomass energy, originating from solar energy absorbed by plants through photosynthesis, stands as one of the oldest and most enduring energy sources in human history. The primary modes of human utilization of biomass waste include its conversion into electricity or heat and its use as raw materials for various other products. Currently, nations around the world place significant emphasis on the reutilization of biomass waste. This focus stems from its immense potential to substantially reduce reliance on fossil fuels, decrease carbon emissions, protect the environment, and promote sustainable development.The goal of GEP ECOTECH's biomass recovery solutions is to provide customers with innovative answers that assist them in achieving sustainable energy production and more environmentally friendly resource management. We are dedicated to developing efficient and high-quality technologies to minimize waste and resource inefficiency while also delivering economic benefits. Our vision is to become a leader in